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Solar DC Cables

Solar DC Cables
Solar DC Cables

SanFlex cables are designed for connecting photovoltaic power supply systems. They are dedicated to the photovoltaic system direct current (D.C.) side with a nominal D.C. voltage of a 1.5kV. These cables can be used indoor & outdoor for flexible and fixed installations with high mechanical strength in extreme weather conditions. cables are designed to withstand the demanding environmental conditions that arise in any fixed, mobile, roof or architecturally integrated photovoltaic installation.

PVC-Based Solar DC Cable

Conductor: 

Flexible Tinned fine copper strands, acc. To IEC 60228, class 5

Insulation: 

Crosslinked Halogen Free/ Flame Retardant Insulation/ Type A Pvc, Color : Grey

Outer Sheat:

Crosslinked Halogen Free/ Flame Retardant UV and Sheath in Black or Red

Electrical: 

  • Voltage Test: 6500v as per EN 50395
  • Max. Permissible Operating voltage DC: 1.5 kV, Maximum Permitted DC Voltage: 1.8 kV
  • Maximum Permitted AC Voltage: 1 kV Spark Test: 6000 Vac (8400 Vdc)Voltage
  • Withstand: 6.5 kV Ac & 15 kV DC.

Temperature Thermal Characteristics:

  • Ambient Temperature: -40°C ~ +90°C
  • Maximum Temperature at Conductor: 40°C ~ 120°C

Applications

SANFLEX PVC solar cables are suitable for:

Solar rooftop installations

Auxiliary DC wiring

Balance-of-system connections

Key Features & Benefits

Stable PVC insulation

Suitable for indoor & controlled outdoor use

Good flexibility & mechanical strength

Reliable electrical conductivity

Suitable For

Solar
EPC companies

Renewable energy installers

OEM solar equipment suppliers

Solar DC Cable as per Specification: EN 50618 : 2014
Single Core
(Sq. mm.)
Insulation Thickness
(mm.)
Sheath Thickness
(mm.)
Overall Diameter
(mm.)
Tolerance on Diameter Tinned Cu. Max. Resistance
(@20°C)
Current Carrying Capacity
(In Air)
1.5 0.7 0.8 4.8 ± 0.4 13.7 30
2.5 0.7 0.8 5.2 ± 0.4 8.21 41
4 0.7 0.8 5.5 ± 0.4 5.09 55
6 0.7 0.8 6 ± 0.4 3.39 70
10 0.7 0.8 6.2 ± 0.4 1.95 95
16 0.7 0.8 7.8 ± 0.4 1.24 130

Benefits

Certified Quality & Compliance

SANFLEX® cables are manufactured in compliance with ISI (IS 694) standards and follow the ISO 9001:2015 quality management system. Every product is produced under strict process control and batch testing to ensure consistent quality, safety, and reliability.

Enhanced Electrical & Fire Safety

SANFLEX® FRLS / FRLSH cables are designed to minimize flame spread and reduce smoke emission during fire incidents. This improves visibility and evacuation safety while protecting electrical systems, making them suitable for safety-critical installations.

Superior Electrical Performance

Manufactured using high-conductivity copper and aluminium conductors, SANFLEX® cables deliver stable electrical performance. Their low-resistance design helps reduce power loss and ensures efficient current flow even under demanding load conditions.

Mechanical Strength & Durability

SANFLEX® cables feature uniform insulation thickness and high mechanical strength, ensuring durability in demanding installations. Their excellent flexibility allows easy routing and installation while resisting abrasion, heat, and moisture.

Climate & Environment Resistance

Engineered for challenging conditions, SANFLEX® cables perform reliably in hot, humid, dusty, and outdoor environments. UV-resistant options are also available for solar and outdoor applications, ensuring long service life.

Customisation & Packaging Flexibility

SANFLEX® offers custom cable sizes, colours, insulation types, and packaging options to meet project-specific requirements. Products can be supplied with OEM or export-compliant labelling for domestic and international markets.

Energy Efficient & Sustainable

With optimized conductor design and high-quality materials, SANFLEX® cables help reduce electrical losses and improve energy efficiency. Their long service life also reduces replacement frequency, supporting sustainable infrastructure.

All SANFLEX® products are PVC-based and can be manufactured as per customer specifications for domestic and international markets.

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